How To Cut Barn Door Hardware

Most of our barn door hardware accommodates up to 1 50 thick door but a header board to push the track away from wall more to allow clearance can be used if you have thicker doors. As a general rule the track should be at least twice as long as the door is wide. A table saw with a dado blade will also work.

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Orders are generally processed and shipped within 2 business days of the order date.

How to cut barn door hardware.

Rabbeting bit to cut the rabbets. Https amzn to 2cx7rp0 square splinter version of the popular diy rustic barn. Use the stud finder to locate and mark the studs above the door. Yours may be different.

For our 4 ft wide door we cut each board five inches wide. Keep in mind the suggested door to frame overlap of 1 per side for doors up to 54 and 2 overlap per side for larger doors. Lay your 1x6x8 boards on a flat surface and mark where you need to cut off excess. Courier delivery typically takes 3 4 business days depending on which region they are being shipped to.

Cut the metal track if custom track length is required. The barn door hardware track is 3 16 thick and 1 1 2 wide. Cut the boards to the right width and cut rabbets on two edges of all but two boards. For single doors start about three or four inches up on the hinge side of the door opening and continue for the length of the backer board.

Don t want to build your own. If you need a track longer than 6 feet you may need to get it from a metal supply store. Here is a link to a good budget set of hardware. The single track bypass barn door hardware installation instructions can be found here.

Use a porta band saw to cut the plate to the right lengths. Check the length of the track s and determine the number of blocks you will need. Why did my barn door hardware track ship in. Jay cut ours into 30 inch lengths.

When will my hardware kit be delivered. Cut one rabbet on two boards that will be used on the outside edges. Cut off the bottom excess of each board until they measure the desired height of your door. This should be ideally be fixed to the wall studs as it will be used to bolt on the steel track supporting the door.

For double doors locate the studs on both sides of the door opening. Cut the 2 x 6 block s to the correct length s between the wall studs. Our door measures just under 82 1 2 tall. Attach the mounting board to the top of the door opening.

How thick and wide is the barn door hardware track. We used a 3 8 in. One 6 foot length will be the actual track the other steel plate will attach to the door.

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